Manufacturing plant

Ways to Minimize Errors in Pharmaceutical Production

 

Human errors lead to consequential effects on pharmaceutical product quality. Up to 80% of quality issues occur because of human errors that can be identified by deviations throughout the process. The major reason for human errors is improper communication, equipment failure, and the inability to follow written directions.   

Here’s how these errors can be reduced to provide quality products in the pharmaceutical industry.

Determine Error Reduction Prospects

The area where errors are likely to occur can be identified during the manufacturing and quality control processes. Issues in the equipment and documentation must be identified separately to determine the improvements that can be made.

Opt for Digitalization

Digital transformation significantly improves the efficiency and quality of pharmaceutical manufacturing. However, to implement digitalization, you must apply lasting strategies. It’s crucial to consider the evolvement of workflows in the future to ensure data integrity in the long run.

Digital platforms in the pharmaceutical industry simplify production procedures and improve outcomes by serving as a driving force for error reduction. 

Lack of Communication

Communication among workers reduces the chances of errors. For instance, if the employees on the night shift fail to communicate the identified issues to the morning shift personnel, problems may arise. Efficient communication between the manufacturing and quality assurance departments is essential.

Improper Equipment Operation

Workers in the pharmaceutical industry receive comprehensive training on operating equipment for safety and maintaining operational efficiency. Operational errors increase if an operator works on a machine despite a lack of training.

Make sure all your operators are trained on every machinery, even those they don’t normally work with. The Occupational Safety and Health Administration (OSHA) provides regulations for operator training for different types of equipment to maintain general occupational safety.

Lack of Preventative Maintenance

Machinery in the pharmaceutical industry undergoes frequent damage due to a lack of regular maintenance and upkeep. Keeping your equipment in good shape helps avoid costly breakdowns and extends its lifespan.

Mechanical seal

Mechanical Seal Applications

Mechanical seals for the pharmaceutical sector are specifically designed to operate in dry, abrasive conditions. They’re typically found in mixers, centrifugal pumps, volumetric pumps, horizontal and vertical agitators, and centrifugal separators in the pharmaceutical sector.

At Robco of America, you can find various cartridges, assembly style mechanical seals for compressors, industrial pumps, reactors, mixers, agitators, and bead mill units. We can also repair and replace all makes and models of mechanical seals.

Reach out to us for more information about our services or email us at sales@robcoamerica.com.  Website: https://robcomechanicalseals.com

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